基于激光传感技术的烟草设备运行故障诊断系统
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Tobacco equipment operation fault diagnosis system based on laser sensing technology
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    摘要:

    随着全球经济的发展,烟草行业在提升生产效率和产品质量方面扮演着重要角色。研究提出了一种基于激光传感技术的烟草设备运行故障自动化监测系统,旨在应对烟草设备运行故障监测的需求和挑战。该系统采用三维激光多普勒测振仪收集多维度振动信号,并利用傅里叶变换处理这些信号,以生成数据加密序列和Zadoff Chu序列。实验结果表明,研究方法在测量精度上具有显著优势,与标准振动信号测量值的平均差值为0.02mm。在保持设备振动形态方面,其振动幅度与无传感器状态的振动幅度相差不超过0.15mm。并且研究方法在具体故障类型的检测中均表现出最高的准确率,平均值达到98.27%。说明研究方法能够有效提高故障检测的准确性和响应速度,降低维护成本,对提升烟草行业的生产效率具有重要意义。

    Abstract:

    With the development of the global economy, the tobacco industry plays an important role in improving production efficiency and product quality. A research has proposed an automated monitoring system for tobacco equipment operation faults based on laser sensing technology, aimed at addressing the needs and challenges of tobacco equipment operation fault monitoring. The system uses a three-dimensional laser Doppler vibrometer to collect multidimensional vibration signals, and processes these signals using Fourier transform to generate data encryption sequences and Zadoff Chu sequences. The experimental results show that the research method has significant advantages in measurement accuracy, with an average difference of 0.02mm from the measured values of standard vibration signals. In terms of maintaining the vibration mode of the equipment, the difference between its vibration amplitude and the vibration amplitude in the sensorless state shall not exceed 0.15mm. And the research method showed the highest accuracy in detecting specific types of faults, with an average of 98.27%. The research method can effectively improve the accuracy and response speed of fault detection, reduce maintenance costs, and is of great significance for improving the production efficiency of the tobacco industry.

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杨丁成,刘昇,刘晓宇,潘朱良.基于激光传感技术的烟草设备运行故障诊断系统计算机测量与控制[J].,2025,33(9):10-19.

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  • 收稿日期:2025-02-20
  • 最后修改日期:2025-04-07
  • 录用日期:2025-04-07
  • 在线发布日期: 2025-09-26
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