视觉引导下可控变胞式码垛机器人目标堆叠技术
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广西工业职业技术学院智能制造学院

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2022年广西高校中青年教师科研基础能力提升项目:2022KY1292?? 谢雨用这个基金


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    摘要:

    码垛机器人堆叠物料的种类及位置信息繁杂,抓取目标众多且易与机器人结构产生视觉重叠,造成单一PID控制技术难以准确识别机械臂伺服控制结构的连接形式,导致机器人在不同堆叠作业场景下目标抓取的成功率较低。因此,提出视觉引导下的可控变胞式码垛机器人目标堆叠技术。通过高精度相机捕捉物料图像,再利用机器视觉软件分析图像,从而准确识别物料的种类及位置信息,完成对机械臂的视觉引导。分析视觉引导机械臂伺服控制结构的连接形式,降低视觉重叠性,构建堆叠作业的动力学模型,再联合PID反馈控制器,实现对机器人堆叠作业行为的精确控制。利用目标堆叠样点,构建位姿点数据集合,针对其中的数据对象实施增强处理。评定堆叠目标的抓取优先级,并判断已确定目标堆叠点之间的辅助堆叠关系。在此基础上,规划机器人堆叠轨迹,实现可控变胞式码垛机器人目标堆叠技术的设计。实验结果表明,上述堆叠技术在单目标和简单堆叠场景中的抓取成功率达到了100%,在复杂堆叠场景中的抓取成功率也超过了90%。

    Abstract:

    The stacking robot has complex information about the types and positions of materials stacked, numerous grasping targets and easy visual overlap with the robot structure, which makes it difficult for a single PID control technology to accurately identify the connection form of the robot arm servo control structure, resulting in a low success rate of the robot in different stacking operation scenarios. Therefore, the object stacking technology of vision guided controllable metamorphic stacking robot is proposed. The material image is captured by high-precision camera, and then analyzed by machine vision software, so as to accurately identify the material type and position information and complete the visual guidance of the manipulator. Analyze the connection form of the servo control structure of the vision guided manipulator, reduce the visual overlap, build the dynamic model of the stacking operation, and then combine the PID feedback controller to achieve the precise control of the robot"s stacking operation behavior. Use the target stack sample points to build the pose point data set, and implement enhancement processing for the data objects in it. Evaluate the grab priority of stacking targets, and judge the auxiliary stacking relationship between the determined target stacking points. On this basis, the stacking trajectory of the robot is planned to realize the design of the target stacking technology of the controllable metamorphic stacking robot. The experimental results show that the above stacking techniques achieve a success rate of 100% in single target and simple stacking scenarios, and a success rate of over 90% in complex stacking scenarios.

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谢雨,黄子钊.视觉引导下可控变胞式码垛机器人目标堆叠技术计算机测量与控制[J].,2025,33(7):252-262.

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  • 收稿日期:2025-01-15
  • 最后修改日期:2025-02-25
  • 录用日期:2025-02-27
  • 在线发布日期: 2025-07-16
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