小样本条件下导弹时序遥测数据故障诊断方法
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上海机电工程研究所

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TP277

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Fault Diagnosis Method for Missile Timing Telemetry Data under Small Sample Conditions
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    摘要:

    导弹批产总装遥测数据量大、参数多、波形差异大、故障样本少,人工判读费时费力,也难以通过代码描述特征自动分析。因此对复杂时序遥测数据的快速分析和故障诊断进行了研究,通过将记录的遥测时序数据进行对齐与校准后,采用将数据转化为波形图片输入到深度学习模型中开展故障诊断模型训练的方法,并使用生成对抗网络技术增广小样本故障数据,建立VGG16迁移学习模型。根据历史导弹故障数据等开展了某导弹测试参数智能故障诊断仿真试验,模型损失函数降至0.04,验证集的准确率达99%,试验结果验证了所提出故障诊断模型的正确性与有效性。将模型在实际型号导弹的批产总装工作中应用,能够大幅提高产品生产效率,提高批产质量,降低出厂后维修,批次性返修等风险。

    Abstract:

    The telemetry data for missile mass production assembly is large, with multiple parameters, significant waveform differences, and few fault samples. Manual interpretation is time-consuming and laborious, and it is also difficult to automatically analyze features through code description. Therefore, research has been conducted on the rapid analysis and fault diagnosis of complex time-series telemetry data. By aligning and calibrating the recorded telemetry time-series data, the method of converting the data into waveform images and inputting them into a deep learning model for fault diagnosis model training has been adopted. Generative adversarial network technology has been used to augment small sample fault data, and a VGG16 transfer learning model has been established. Based on historical missile fault data, intelligent fault diagnosis simulation experiments were conducted for a certain missile test parameter. The model loss function was reduced to 0.04, and the accuracy of the validation set reached 99%. The experimental results verified the correctness and effectiveness of the proposed fault diagnosis model. Applying the model to the batch production and final assembly of actual missile models can significantly improve product production efficiency, enhance batch quality, and reduce risks such as post production maintenance and batch repairs.

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林达,袁烨,吴伟,梁旗,唐健.小样本条件下导弹时序遥测数据故障诊断方法计算机测量与控制[J].,2025,33(10):158-164.

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  • 收稿日期:2024-08-31
  • 最后修改日期:2024-10-24
  • 录用日期:2024-10-25
  • 在线发布日期: 2025-10-27
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