绳索牵引水冷壁磨损检测机器人控制系统设计
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1.神华准格尔能源有限责任公司;2.中国计量大学机电工程学院

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浙江省重点研发计划项目-领雁(2023C03186)


Control System Design of Rope Traction Water Wall Wear Detection Robot
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    摘要:

    针对表面有防磨梁的复杂锅炉水冷壁外轮廓磨损的检测要求,提出了一种新型的绳索牵引机器人的水冷壁检测方案,开发了检测机器人控制系统;根据模块化设计思路,以STM32F407为控制核心,研制了基于总线技术的机载控制器,根据有限状态机方法设计了单片机程序,以PI控制算法实现了机器人平台姿态控制、上下运动速度控制和水平位置控制,实现了声光报警和通信功能;上位机基于LabVIEW集成环境开发程序,通过无线串口与下位机通讯,通过以太网获取激光轮廓仪的水冷壁外轮廓的采集,开发了机器人的监控界面。实验测试表明,该系统能稳定控制机器人运动,准确采集传感器信息,最大负载为100kg,平台本身重60kg,最大操作距离为200米,满足复杂水冷壁磨损检测的应用需求。

    Abstract:

    Aiming at the detection requirements of the outer contour wear of the complex boiler water wall with the anti-wear beam on the surface, a new type of water wall detection scheme of rope traction robot is proposed, and the control system of the detection robot is developed. According to the modular design idea, an airborne controller based on bus technology is developed with STM32F407 as the control core. The single-chip computer program is designed according to the finite state machine method. The PI control algorithm is used to realize the attitude control, up and down motion speed control and horizontal position control of the robot platform, and the sound and light alarm and communication functions are realized. The upper computer is based on the LabVIEW integrated environment development program, communicates with the lower computer through the wireless serial port, obtains the acquisition of the outer contour of the water wall of the laser profilometer through Ethernet, and develops the monitoring interface of the robot. The experimental test shows that the system can stably control the movement of the robot and accurately collect sensor information. The maximum load is 100 kg, the weight of the platform itself is 60 kg, and the maximum operating distance is 200 meters, which meets the application requirements of complex water wall wear detection.

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张恒远,马鹏飞,海珊瑜,吴善强,王斌锐.绳索牵引水冷壁磨损检测机器人控制系统设计计算机测量与控制[J].,2025,33(8):145-151.

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  • 收稿日期:2024-07-10
  • 最后修改日期:2024-08-21
  • 录用日期:2024-08-23
  • 在线发布日期: 2025-09-05
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