基于机器视觉过曝特征的产品姿态检测方法
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中国电子科技集团公司第三十研究所

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TP206

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Product Pose Detection Method Based on Machine Vision Overexposure Characteristics
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    摘要:

    为实现通信模块产品在自动化测试过程中放置姿态偏差的准确检测,提出一种基于机器视觉过曝特征的检测方法。该方法通过调控工业相机的曝光参数建立特殊检测条件,当产品姿态正确时,通信模块表面图像处于过曝状态,经二值化处理后黑色像素点个数全为零;当产品姿态存在偏差时,通信模块表面图像处于正常曝光状态,经相同图像算法处理后,黑色像素点数量远大于零。通过实时对比两种状态图像黑色像素点的差异,可精准识别产品姿态偏差。该方法利用过曝成像特征构建了具有显著区别的检测判据,经实验和实际环境测试验证表明,能准确检测出产品在自动化测试过程中的姿态偏差,可有效提升自动化测试线运行的稳定性。

    Abstract:

    To achieve the accurate detection of placement pose deviations of communication module products during automated testing, we propose a detection method based on machine vision and overexposure features. This method regulates the exposure parameters of an industrial camera to establish special detection conditions: when the product is correctly positioned, the surface image of the communication module is in an overexposed state, and after binarization processing, the number of black pixels is zero; when the product is misaligned, the surface image is in a normally exposed state, and after the same image processing, the number of black pixels is significantly greater than zero. By comparing the differences in the number of black pixels between the two states in real time, the pose deviations of the product can be precisely identified. This method utilizes the overexposure imaging characteristics to construct a detection criterion with significant distinguishability. Experimental validation in both laboratory and real-world environments demonstrates that this method can accurately detect pose deviations of products during automated testing, effectively improving the stability of automated testing lines.

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郭元兴,宋真,杨光,赵鹏,廖熹,蒲君豪.基于机器视觉过曝特征的产品姿态检测方法计算机测量与控制[J].,2025,33(12):82-88.

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  • 收稿日期:2025-08-29
  • 最后修改日期:2025-10-28
  • 录用日期:2025-10-29
  • 在线发布日期: 2025-12-24
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