油气田巡检机器人三层协同控制系统研究
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中国石油西南油气田公司蜀南气矿

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西南油气田分公司蜀南气矿2024年科学研究与技术开发项目,编号:2024KS011


Research on Three-Level Collaborative Control System for Oil and Gas Field Inspection Robots
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    摘要:

    为提升油气田复杂地形环境下巡检机器人的运动稳定性与环境适应性,增强其越障能力,该研究对三层协同控制架构及其在油气田巡检机器人系统中的应用进行了深入分析。其采用D-H参数法构建关节坐标系链,生成位移控制矩阵以实现高精度定位;结合五次多项式轨迹与模型预测控制滚动优化,实时抑制横滚与俯仰振动;融合栅格高程感知模型,优化落脚点序列以最小化路径坡度,最终构建感知-控制闭环系统,显著提升了机器人在陡坡与沟壑地形中的稳定性和自适应能力。实验测试表明,该控制系统有效改善了机器人的转向不稳定和轨迹偏移问题,机身姿态波动范围不超过0.02 rad,动态稳定测试中俯仰角摆动接近0 rad,爬坡误差率低于2.5%,表现出优良的控制性能与环境适应性。该研究所构建的三层协同控制系统为油气田高危环境下的机器人安全巡检提供了可靠的技术支撑,显著提升了其在复杂环境中的越障能力。

    Abstract:

    To enhance the motion stability and environmental adaptability of inspection robots in complex terrains of oil and gas fields, and to improve their obstacle-crossing performance, this research conducted an in-depth analysis of a three-layer collaborative control architecture and its application in an inspection robot system. The D-H parameter method was employed to construct a joint coordinate system chain and generate a displacement control matrix for high-precision positioning. The integration of fifth-order polynomial trajectories with model predictive control rolling optimization was used to suppress roll and pitch vibrations in real time. A grid elevation perception model was fused to optimize the landing point sequence for minimizing path slope, ultimately forming a perception-control closed-loop system that significantly enhanced the robot's stability and adaptability on steep slopes and gullies. Experimental results demonstrated that the proposed control system effectively improved steering instability and trajectory deviation, with body attitude fluctuation not exceeding 0.02 rad. During dynamic stability tests, the pitch angle swing remained near 0 rad, and the climbing error rate was below 2.5%, indicating excellent control performance and environmental adaptability. The three-layer collaborative control system developed in this study provides reliable technical support for safe robot inspections in high-risk oil and gas field environments and significantly enhances the robot's obstacle-crossing capability in complex terrains.

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  • 收稿日期:2025-08-15
  • 最后修改日期:2025-09-16
  • 录用日期:2025-09-16
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