分拣机器人柔性关节机械臂接触力阻抗控制系统设计
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航天极创物联网研究院(南京)有限公司

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国家自然科学(51175267)


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    摘要:

    由于柔性关节机械臂的柔性元件变形状态难以精确测定,导致机械臂接触力初始值获取不准确;同时机械臂末端接触状态的多变性,使得接触力期望值难以动态适配,无法根据机械臂不同变形状态自适应调整执行参数,最终导致接触力阻抗控制量计算偏差,影响接触力的精准控制。基于此,设计分拣机器人柔性关节机械臂接触力阻抗控制系统。通过改装接触力/力矩传感器和振动传感器,准确测定机械臂接触力初始值并确定柔性元件变形状态;优化处理器性能并调整阻抗控制器内部组成结构,提升参数调整响应速度;加设系统驱动模块完成阻抗硬件系统优化设计,增强系统动态调节能力。通过构建柔性关节机械臂接触力阻抗模型,依据传感器测定的机械臂接触力初始值和柔性元件变形状态,动态确定接触力期望值;根据机械臂末端接触状态检测结果实时调整阻抗模型执行参数,通过控制初始值与期望值的精准比对得出接触力阻抗控制量的计算结果;最终在设定约束条件作用下,通过接触力阻抗控制指令的生成与执行,实现了分拣机器人柔性关节机械臂的高精度接触力阻抗控制。通过系统测试实验得出结论:在优化设计系统控制下,机械臂的接触力跟踪偏差明显降低,同时位置-力阻抗柔顺系数有效提升,将优化控制系统应用到分拣工作中,分拣对象的变形程度更低,由此证明优化设计系统具有更优的控制与应用性能。

    Abstract:

    Due to the difficulty in accurately measuring the deformation state of the flexible components of the flexible joint robotic arm, the initial value of the contact force of the robotic arm is not accurately obtained; At the same time, the variability of the contact state at the end of the robotic arm makes it difficult to dynamically adapt the expected contact force value, and it is impossible to adaptively adjust the execution parameters according to the different deformation states of the robotic arm, ultimately resulting in a deviation in the calculation of the contact force impedance control quantity, which affects the precise control of the contact force. Based on this, design a flexible joint robotic arm contact force impedance control system for sorting robots. By modifying contact force/torque sensors and vibration sensors, accurately measure the initial value of the contact force of the robotic arm and determine the deformation state of the flexible components; Optimize processor performance and adjust the internal composition structure of the impedance controller to improve parameter adjustment response speed; Adding a system driver module to optimize the impedance hardware system design and enhance the system"s dynamic adjustment capability. By constructing a contact force impedance model for a flexible joint robotic arm, the expected contact force value is dynamically determined based on the initial contact force value of the robotic arm measured by sensors and the deformation state of the flexible component; Adjust the impedance model execution parameters in real time based on the detection results of the end contact state of the robotic arm, and obtain the calculation result of the contact force impedance control quantity by accurately comparing the initial value with the expected value; Finally, under the constraint conditions set, high-precision contact force impedance control of the flexible joint robotic arm of the sorting robot was achieved through the generation and execution of contact force impedance control instructions. The conclusion drawn from the system testing experiment is that under the optimized design system control, the contact force tracking deviation of the robotic arm is significantly reduced, and the position force impedance compliance coefficient is effectively improved. Applying the optimized control system to sorting work results in lower deformation of the sorting objects, thus proving that the optimized design system has better control and application performance.

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  • 收稿日期:2025-08-11
  • 最后修改日期:2025-09-16
  • 录用日期:2025-09-16
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